FOUNDRY SHOP
Supercast's foundry shop is capable of making a wide range of parts from basic shapes and sizes to complex profiles and customized specifications with its utilization of a variety of molding machines and melting furnaces.
MACHINE SHOP
Our machine shop is a medium-sized facility with both manual and CNC machines that allow us to do single parts as well as large production runs.
QUALITY CONTROL & ASSURANCE
At SFMC, we combine our quality guidelines and procedures with those of the customers to produce the products that meet and exceed their expectations. We always boast of our QC equipment and tools that always keep up with the advancements in the global standards of quality.
MELTING & POURING
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MATERIAL TESTING
Testing and analysis of metal to check for its physical, chemical, and mechanical properties
TOOLING INSPECTION
Quality control inspection of tools prior to use on the shop floor
DIMENSIONAL INSPECTION
COMING SOON!
HEAT TREATMENT/ SURFACE TREATMENT
Optimizing metal properties by heat treating or surface modifications
PLANNING
Defining and scheduling the operations on the shop floor
CAD/CAM
Designing a cast product | Making NC data for controlling manufacturing processes
SIMULATION
Devising and visualizing an optimum casting method by software simulation of the casting process from filling to solidification
TOOLING FABRICATION
Making of mold pattern and core box | Fabrication of fixtures, jigs, and gauges
MOLDING
CORE MAKING
Producing cores by hot or cold box blowing or no-bake ramming of sand into a core box
SAND QUALITY CONTROL
Molding sand quality inspection using sand testing equipment and methods based on AFS standards.
SHAKEOUT
Taking out castings from the mold after cooling
DESANDING
Removal of remaining adhering sand and coating from the casting surface
DEGATING & FETTLING
Removal of gates, runner, and riser system | Cleaning of fins, rough edges, and other extra material
NONDESTRUCTIVE TESTING
Supplementary tests to evaluate the properties of the castings
MACHINING
Further removal of material from the casting to achieve its desired final dimensions and appearance
FINISHING / ASSEMBLY
COATING
OUTGOING INSPECTION
PACKING